• Monel 400 Pipe Fittings Manufacturer

    Astec Tubes, located in Mumbai, India, is a leading manufacturer and supplier of Alloy Steel, Carbon Steel, Inconel, Stainless Steel, and other industrial piping products. Astec Tubes has built a solid reputation in the industry by supporting critical industrial projects with its extensive product offerings, nationwide distribution network, and a vendor base that uses only certified raw materials and advanced technology.

    Monel 400 Pipe Fittings are designated as UNS N04400 and are a member of the nickel-copper alloys group, comprising a minimum of 63% nickel and 28% to 34% copper. This alloy composition gives the fittings a tensile strength of 550 MPa, yield strength of 240 MPa, and elongation of 40%. The fittings are manufactured to ASTM B366 / ASME SB366 standards and are dimensionally compliant with ASME/ANSI B16.9, ASME B16.28, and MSS-SP-43. Key performance characteristics include resistance to seawater corrosion, high mechanical strength at elevated temperatures, and excellent resistance to hydrofluoric acid and chloride stress corrosion cracking.

    Monel 400 Butt weld Fittings used in many chemical and engineering industries like chemical and hydrocarbon processing equipment. Freshwater tank and also used in gasoline. There is much more application where it is used likes in marine industries, oil and gas industries. Monel pipe fittings are the most used pipe fittings techniques all over the world.

    To ensure the quality and service of our products we perform many different testing like micro and macro testing, flattening test, hardness testing, pitting resistance test and many more. We also provide the best transportation of our products. So that products can easily reach our customers without any damage.

    Standard :ASTM B366 / ASME SB366

    Dimensions : ASME/ANSI B16.9, ASME B16.28, MSS-SP-43

    Size : 1/8” NB TO 48” NB. (Seamless & 100% X-Ray Welded, Fabricated)

    Thickness : Sch 5s, Sch 10s, Sch 40s, Sch 80s, Sch 160s, Sch XXS

    Type : Seamless / Welded / Fabricated

    Bending Radius : R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom

    Monel 400 Butt weld Elbow

    Monel 400 Butt weld Elbow

    Monel 400 Butt weld Tee

    Monel 400 Butt weld Tee

    Monel 400 Butt weld Cross

    Monel 400 Butt weld Cross

    Monel 400 Butt weld Reducer

    Monel 400 Butt weld Reducer

    Monel 400 Butt weld Stub End

    Monel 400 Butt weld Stub End

    Monel 400 Butt weld Pipe Bend

    Monel 400 Butt weld Pipe Bend

    Equivalent Grades of Monel 400 Pipe Fittings

    Monel 400 Pipe Fittings carry different grade designations depending on the applicable international standard. The table below maps all equivalent identifiers across major global specifications.

    Standard Werkstoff Nr. UNS JIS BS GOST AFNOR EN
    Monel 400 2.4360 N04400 NW 4400 NA 13 МНЖМц 28-2,5-1,5 NU-30M NiCu30Fe
    Have you any question or query
    General Queries While Buying Monel 400 Pipe Fittings

    Chemical Composition of Monel 400 Pipe Fittings

    At Astec Tubes, every batch of Monel 400 Pipe Fittings is tested for composition to ensure the elemental percentage is within the required limits for UNS N04400. The table below displays the chemical composition.

    Grade C Mn Si S Cu Fe Ni
    Monel 400 0.30 max 2.00 max 0.50 max 0.024 max 28.00 – 34.00 2.50 max 63.00 min

    Mechanical Properties of Monel 400 Pipe Fittings

    The structural performance of Monel 400 Pipe Fittings depends on consistent mechanical values across production lots. The table below confirms the physical and tensile parameters for this alloy grade.

    Element Density Melting Point Tensile Strength Yield Strength (0.2% Offset) Elongation
    Monel 400 8.8 g/cm³ 1350°C (2460°F) Psi – 80,000 / MPa – 550 Psi – 35,000 / MPa – 240 40%

    Types of Monel 400 Buttweld Fittings

    Astec Tubes stocks and supplies Monel 400 Pipe Fittings in the following product forms, each manufactured to ASTM B366 and dimensional standards under ASME/ANSI B16.9:

    Manufacturing Standards of Monel 400 Pipe Fittings Manufacturers in India & Globally

    ASME B16.9 Factory-Made Wrought Buttwelding Fittings 400 Monel Long Radius Elbows, Long Radius Reducing Elbows, Alloy 400 Long Radius Returns, 400 Steel Short Radius Elbows, Monel 400 Short Radius 180-deg Rerurns, Monel 400 3D elbows, Straight Tees, Straight Crosses, Reducing Outlet Tees, Reducing Outlet Crosses, Monel 400 Lap Joint Stub Ends, Monel 400 Caps, Reducers
    ASME B16.28 400 Monel Short Radius Elbows, Monel 400 Short Radius 180-deg Returns
    MSS SP43 Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications Monel 400 Long Radius Elbows, Straight and Reducing-on-the-Outlet Tees, Lap Joint Stub ends, 400 Monel 400 caps, long radius 180 Degree returns, concentric reducers, eccentric reducers
    Mss SP75 Monel 400 Long Radius Elbows, 3R elbows, straight tees, reducing outlet tees, caps, 400 Monel reducers


    Industrial Applications of Monel 400 Pipe Fittings

    Monel 400 Pipe Fittings serve demanding process environments where standard carbon steel or even stainless steel fittings fail to hold up. Below are the primary sectors where these fittings deliver long-term, reliable service.

    Oil and Gas Processing

    Monel 400 withstands hydrogen sulfide, brine, and crude oil contaminants without surface degradation. In subsea pipelines and offshore processing platforms, where chloride exposure is constant, these fittings maintain structural integrity at depths and temperatures that would cause stress corrosion cracking in lesser alloys.

    Marine and Seawater Systems

    Saltwater attacks most metals at an accelerated rate. Monel 400 holds corrosion rates below 0.025 mm/year in flowing seawater, making it the first choice for ship propeller shafts, pump shafts, desalination plant piping, and dock hardware. Astec Tubes supplies these fittings in sizes from 1/8" NB to 48" NB to cover the full scope of marine installations.

    Chemical Processing Equipment

    Hydrofluoric acid, sulfuric acid, and alkaline solutions all appear in chemical plant process streams. Monel 400 resists all three effectively, particularly hydrofluoric acid at concentrations up to 100%, where few other alloys survive without rapid pitting. Fittings in this grade see use in acid handling lines, neutralisation columns, and chemical reactors.

    Power Generation

    Steam turbine condensers, heat exchanger tube sheets, and brine heaters in power plants operate under high thermal load and corrosive water chemistry. A yield strength of 240 MPa and a melting point of 1350°C give Monel 400 fittings the thermal margin to handle these service conditions without creep or deformation over long operating cycles.

    Pharmaceutical and Food Processing

    Process cleanliness and resistance to organic acids matter in pharmaceutical manufacturing. Monel 400 will not leach harmful compounds into process streams and is resistant to common cleaning agents used in sanitary piping systems. Its smooth surface finish after fabrication also reduces microbial adhesion, which is critical in sterile process environments.

    Pulp and Paper Industry

    Bleaching chemicals including chlorine dioxide and sodium hypochlorite degrade most piping materials rapidly. Monel 400 pipe fittings resist these chlorine-based environments at elevated temperatures, making them a durable solution for digesters, bleach plant headers, and chemical feed lines within pulp mills.

    Frequently Asked Questions

    These fittings are used to join, redirect or transition piping in corrosive environments such as chemical plants, marine systems, oil refineries, and desalination facilities where normal steel fittings would give out.
    Monel 400 offers tensile strength of 550 MPa, elongation of 40%, melting point of 1350°C and density of 8.8 g/cm3, with exceptional resistance to hydrofluoric acid and saltwater.
    Yes. Monel 400 resists corrosion rates below 0.025 mm per year in seawater and is resistant to hydrofluoric acid, brine, alkaline solutions and chloride-bearing environments without pitting or stress cracking.
    Oil and gas, marine engineering, chemical processing, power generation, pharmaceutical manufacturing and pulp and paper manufacturing all use these fittings in critical process piping applications.
    Astec Tubes supplies elbows, tees, reducers, caps, crosses, stub ends, pipe bends, and lap joint stub ends in seamless, welded, and fabricated construction from 1/8" NB to 48" NB.