Carbon Steel Dish Ends Manufacturer

A carbon steel dish end is a curved cap used to close off the end of a pressure vessel or tank. It is a vital component in industries that handle liquids or gases under pressure. Astec Tubes is a well known carbon steel dished end manufacturer in different shapes and sizes to match customer needs. We supply these to sectors like oil and gas, chemical processing, energy and water treatment. We offer products that meet international standards and deliver safety, durability and long service life.

We offer three types of carbon steel dished ends: torispherical, semi ellipsoidal, and hemispherical. The torispherical is commonly referred to as a tori head, is the shallowest and simplest to shape. The semi ellipsoidal type, also known as a semi or elliptical head it increases its pressure-handling capacity. While using more material and taking longer to form, it offers better strength than torispherical heads. The hemispherical head has the lowest dish depth and highest internal pressure capacity. It is widely applied in pressure vessels and reactors that work under harsh conditions. Although it is costly to manufacture, it is the most effective and trustworthy solution where safety matters.

Our carbon steel dish ends are utilised in many different industries. Its function is to hold the pressure within the vessel and release it evenly over the surface. This prevents stress concentration and reduces the risk of failure. Our ASME standard dish ends are made to perform in both high-pressure and high-temperature conditions. Applications range from storing hazardous chemicals in petrochemical plants to supporting heavy steam systems in power generation.

The manufacturing process begins with selecting the right grade of carbon steel. For high-pressure use, we often use plates like SA 516 Gr 70 or ASTM A234 carbon steel. The raw steel plate is trimmed into cylindrical blanks according to the desired diameter and thickness. The blanks are then formed through the use of forming techniques such as deep drawing, spinning or hydraulic pressing. A DIN 28011 Torispherical head Dished End in Carbon Steel will usually be formed by a pressing tool that forms the plate into the target shape. The dish ends get heat-treated if necessary and surface-finished for further corrosion protection. Every product is made with modern technology and rigorous process control to ensure precision and quality.

We perform ultrasonic testing to identify internal defects, dye penetrant testing to check for surface cracks, and radiographic testing to ensure weld quality. On pressure-driven projects we perform hydrostatic tests as well to ensure strength and tightness. Each dish end is measured for thickness, roundness, and edge condition to satisfy the technical requirements of the client.

We provide carbon steel dish ends of different sizes, from 100 mm up to 5000 mm in diameter and up to 50 mm in thickness. If you need SA 516 Gr 70 carbon steel dish ends for high pressure operation or ASTM A234 heads for general purpose, we have both available in stock and ready for prompt delivery. You can even ask for custom solutions based on your design and system pressure. Each product is carefully packaged to prevent damage during transit, thus arriving at your doorstep in proper condition.

We are known for quick, safe and reliable delivery. Our Carbon steel dish end price per kg in Mumbai is competitive and transparent, with no additional hidden charges. All orders are treated carefully, from production to packaging. We also provide technical support for selecting the appropriate dish end according to your application and service conditions. Our staff can assist you with product selection, specifications and installation advice.

If you are searching for a reliable CS dish end manufacturer with good experience and reliable service, contact us now. We perfectly blend quality, speed and technical excellence to provide carbon steel dish ends that works best under pressure.